This free, five-part course will guide you through the design of a kinematic mount for your own custom, real world application: from theory, to design and analysis, to CAD modeling, to production.

The course includes parametric CAD models of several kinematic mount designs, which you can use to explore the concepts discussed and freely adapt for your own work.

Learn kinematic mount design, including how to create this Maxwell-style kinematic mount with 3 ball-and-v-groove contacts. Preload is applied by three extension springs between the contacts.


This course covers:

  • The principle of kinematic constraint and its application to kinematic mounts and couplings
  • How to optimize the layout of a kinematic mount for real world, often constrained applications
  • Designing the kinematic interface, while considering contact stress, stability, and repeatability
  • Selecting materials for kinematic mounts
  • Adjustments and locking mechanisms

In addition to the guided course and kinematic mount CAD models, you’ll receive an Introduction to Precision Machine Design and access to additional resources and articles as they are released.

A Key Piece of the Precision Design Toolbox

Precision machine design and optomechanical engineering are the domain of deflection – designing a thing so it can hold a position, move to a position, or follow a position with a level of accuracy that is many orders of magnitude smaller than the size of the thing itself.

Kinematic mounts and couplings are a critical tool for achieving these goals. They locate and orient one rigid body relative to another using up to six point contacts. Each point contact removes one of the six degrees of freedom (3 rotations and 3 translations), precisely constraining the bodies in that DOF while leaving them free to move relative to one another in the others. A well-designed kinematic mount is stable and repeatable, resisting changes in position and orientation due to environmental or operating loads, and returning to the same position and orientation if separated (intentionally or unintentionally).

We’ll look at the classic forms of kinematic mounts – the plane, v-groove, and trihedral socket of the Kelvin clamp and the three radiating v-grooves of the Maxwell clamp – as well as custom forms that satisfy the space claim, tool access, and other constraints of your design.

We’ll explain fundamental principles and calculations such as Hertzian contact stress, provide guidelines and best practices, and cover the practicalities of modeling and machining in SolidWorks, Inventor, and other CAD systems.

A practical kinematic mount design is not complete without means to preload the rigid bodies against each other and – often – to adjust the allowed degrees of freedom, then lock them in place. The chosen method must not over-constrain the system, introduce instability, or deform the bodies in a way that defeats the purpose of using a kinematic mount in the first place. We’ll review each of these topics in detail.

 

Kinematic Mount Design Articles

The outline of the series and links to the completed articles are below. If you’d like to be notified as new articles and resources are released, sign up below.

You’ll also receive  the Precision 101 Guide and related CAD models. Experiment with the models and adapt them for your own use. It’s an example of the power of the active learning approach used in all Practical Precision tutorials, ebooks, and courses & the immediate value of being able to use the models in your own work.

 

  1. Introduction to kinematic mount design
  2. A visual guide to kinematic mount design
  3. The principle of kinematic constraint
  4. Classic forms of a kinematic mount design: The Kelvin clamp and the Maxwell clamp
  5. Kinematic mount designs for real world applications
  6. Modeling and design of a kinematic mount in CAD (using SolidWorks)
  7. Laying out a kinematic mount using the Maxwell criterion – How to optimize the layout of a kinematic mount for stability and repeatability using the Maxwell criterion
  8. Machining and modeling trihedral sockets for a kinematic mount
  9. Machining and modeling v-grooves for a kinematic mount
  10. Laying out a kinematic mount design
  11. Hertz contact stress and kinematic mount design
  12. Preload mechanisms for kinematic mounts
  13. Adjustment mechanisms for kinematic mounts
  14. Locking mechanisms for kinematic mounts
  15. Material selection and finish specification for kinematic mounts
  16. Tolerance and error analysis for kinematic mounts